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What We Do

We build turnkey biogas plants.

Iona Biogas is an engineering company that designs, builds and hands over — in running condition — biogas plants turning organic waste into electricity, heat and organic fertiliser, from the feasibility study through to commissioning, under a single responsibility.

We treat the digester, mixing, pumping, gas line and cogeneration as parts of one process. Equipment selection follows from the feedstock analysis and the mass–energy balance.

Every plant is resized around the waste of its own site — livestock operation, agricultural residue, industrial or municipal waste alike.

Request a feasibility study for your site
Besleme kaynağının yanına kurulmuş IONA biyogaz tesisinin havadan görünümü
One of the plants we built: digesters, digestate lagoons, gas line and the cogeneration unit — right beside the operation that produces the waste.

One party responsible, from feasibility to the first kilowatt-hour.

One contract and one point of contact for the whole project. All three stages below are ours — coordinating subcontractors is not the investor's job.

  1. İnşa halindeki çürütücü tankı ve karıştırıcı mili
    01

    Feasibility & Engineering

    Feedstock profile analysis, mass and energy balance, capacity selection, site layout, permits and licensing. The investment decision is made on calculations, not estimates.

  2. Reaktörün membran taşıyıcı sisteminin montajı
    02

    Construction & Installation

    Site preparation, concrete structures, equipment installation, process piping, electrical works and automation. The crew on site is our own crew.

  3. Devreye alınmış biyogaz reaktörlerinin sahadaki görünümü
    03

    Commissioning & Operation

    Inoculation, first gas production, performance tests and operator training. Remote monitoring and technical support continue after handover.

Product & Technology Catalog

Our Solutions

01

Digester Design

Advanced bioenergy systems customized for every feedstock type.

  • Optimum fill level: 70–80% capacity range
  • Hydraulic retention time (HRT): 20–30 days
  • Organic loading rate: 2–4 kg VS/m³/day
  • Stable operation at dry matter content up to 14%
02

Mixing Technology

High-efficiency mixing systems engineered for maximum biogas yield.

  • Full substrate homogeneity, zero dead zones
  • Prevention of surface scum formation
  • Low energy consumption through optimised agitator placement
  • Maximum daily methane yield
03

Central Pump Station (CPS)

Central pump stations ensure safe and efficient plant operations.

  • All pumps and control units in a single location
  • Redundant operation — uninterrupted production
  • Shorter pipe runs, reduced leak risk
  • Fast intervention, low service cost
04

Energy-Saving Overflow System (OFT)

Gravity-driven overflow systems significantly reduce operational energy costs.

  • Up to 66% savings on pumping energy
  • Few moving parts, low mechanical stress
  • Continuous, smooth material transfer
  • Minimal maintenance, long system life
05

Sedimentation Trap

Sedimentation traps continuously remove deposits to preserve capacity.

  • Prevention of inorganic build-up, full capacity retained
  • Downtime for internal cleaning eliminated
  • Equipment damage prevented by automatic sediment isolation
  • Maximum continuity across the plant's service life
06

Freeze and Clogging Protection

Automated systems prevent pipeline freezing and costly blockages.

  • Real-time sensor blockage detection, automatic air/water flushing
  • Dedicated protection on sedimentation trap and overflow (OFT) lines
  • Automatic freeze protection driven by outside temperature
  • Uninterrupted operation in sub-zero climates
07

Direct Solids Feeding

Direct feeding and high solids tolerance maximize efficiency.

  • Dry matter tolerance up to 14%
  • Separation of stones, wood and heavy foreign matter
  • Dosing and feeding schedule under intelligent automation
  • Wear-resistant heavy-duty feeding equipment
08

Heat Distribution Unit (HDU)

Smart heat distribution units optimize thermal energy usage.

  • Precise thermal calculation, heat distributed exactly as needed
  • Full SCADA integration, remote monitoring
  • Compact design, automatic heat balancing
  • Internal and external heat sources combined in one hub
09

Gas Valve Chamber (GVC)

Underground gas valve chambers ensure safe, high-quality treatment.

  • Dehumidification and filtration that run without energy input
  • Double-membrane gas holders and advanced safety valves
  • Structural protection against overpressure and vacuum
  • Long-life material rated for wind and snow loads
10

Biogas Pretreatment

Custom treatment solutions optimize gas quality and sustainability.

  • Advanced dehumidification (chilling / expansion system)
  • H₂S and CO₂ treatment preventing equipment corrosion
  • Gas Valve Chamber (GVC) integration
  • Treatment unit designed for the specific site
Global Performance Metrics

Global Bioenergy Project Growth

With high-efficiency plant designs and patented technologies, Iona Biogas continuously scales renewable energy production.

Methane Yield Efficiency%88
Carbon Footprint Reduction%79
Operational Plant Reliability%95
From the Field

Our Technology in Real Facilities

Gün batımında biyogaz reaktörleri
Reaktör içindeki karıştırıcı ve ısıtma boruları
IONA saha ekibinden reaktör montaj çalışması
Şirket sahasında proses ekipmanları ve boru bağlantıları
Engineering Workflow

Project Development Stages

Step 01

Feasibility and Analysis

We assess your organic waste potential, analyze local substrate availability, and precisely calculate the return on investment for your future biogas plant.

Step 02

Advanced Plant Design

Our engineering team designs anaerobic digestion systems optimized specifically for your waste type, ensuring maximum operational efficiency and structural durability.

Step 03

Turnkey Construction Management

We manage the entire construction process with rigorous quality control. From civil engineering to digester tank installation, we deliver your plant safely and on schedule.

Step 04

Ongoing Biological Support

We provide 24/7 remote monitoring, regular biological analysis, and technical maintenance to keep your plant running at peak performance with zero downtime.

Frequently Asked Questions

Common Technical Questions

How do Iona mixing systems maximize biogas yield?

Our advanced vertical and horizontal agitation technologies eliminate dead zones and prevent foam formation. This ensures excellent substrate homogeneity, delivering maximum methane conversion and higher energy efficiency.

Can your systems handle high dry matter content?

Yes. With Iona's proprietary mixing technology and robust direct solids feeding systems, our plants maintain highly stable operation even at dry matter content of up to 14% within the anaerobic digester.

How does the zero-energy overflow system work?

Our innovative Overflow Transfer System (OFT) operates entirely on the "connected vessels" principle. By intelligently harnessing gravity for digestate transfer, it greatly reduces mechanical stress and cuts pumping energy consumption by up to 66%.

What protects pipelines from freezing in winter?

Every Iona plant includes automatic thermal Freeze Protection integrated with smart sensors. The system automatically detects sub-zero ambient temperatures and activates line heating to prevent freezing and avoid costly downtime.